Open type steel framed furnace:
It includes: open furnace body, furnace frame, furnace cover, tilting furnace oil cylinder, dust cover with furnace cover and its hydraulic overturn cylinder, inductor, yoke, high-pressure carbon-free rubber pipe, furnace mouth and bottom pouring fixed material, a complete set of stainless steel water inlet distributor, backwater collector and clamp, etc., including wall-mounted water inlet and outlet. The cylinder is designed to make hydraulic oil hydraulic medium. All hydraulic seals are suitable for hydraulic fluids.The following are the main components of the steel framed furnace:a.Open steel frame structure, easy for routine maintenance, maintenance, large size H-beam, or square steel pipes constitute the basic structure of the furnace frame, the overall structure is simple, strong, the maximum inclination of 95 degrees.
b. The refractory on the surface of the platform can protect the furnace and the furnace platform will not be deformed.
c. Welded steel structure, equipped with appropriate support and clamping parts to fix induction furnace coil and yoke; induction furnace upper end parts can be removed, so that the replacement of coil more convenient.
d. Pillars - both sides of the load section steel components, become the furnace's most solid support, providing a hydraulic tilt axis, and the axis moved out, up. Ensure minimum tapping trajectory and reduce energy loss of tapping.
e. Induction copper coil It is assembled from a solid, durable and highly conductive T2 copper tube. The copper tube is a Chinalco Luoyang Copper Co., Ltd brand product. The water-cooled coil and the effective coil are integrally formed by a copper tube without segmentation. The two adjacent copper tubes of the induction coil are strictly insulated and adopt advanced segmentation technology. An insulating sheet is implanted between adjacent induction coils. After the insulating varnish is sprayed, it becomes a complete structure, and is pressed by the upper and lower steel structures in the furnace body, and the overall structure is firm and has no deformation problem. The coil turns are appropriate to achieve maximum electrical efficiency. The coil is supplied with cooling water from a plurality of water paths and evenly distributed. The outside of the coil is tightly wound with an insulating material. The inter-turn arc-shaped insulating spacers ensure uniform coil spacing and facilitate moisture removal.
It adopts South Korea's Pohang, or WISCO, Baosteel's silicon steel sheet. Uniformly applied to the brace bolts and provide maximum pressure to the coil to ensure a long working life of the lining. The yoke is made of high-quality cold-rolled silicon steel sheet. The tolerance of the shearing edge of the silicon steel sheet after processing is <±0.1mm. The bending degree after assembly meets the requirements of TB/T4280-93 to ensure the coil and the yoke arc shape. Contact, precision fit. At the same time, multiple sets of yoke fastening devices are firm and reliable, easy to assemble, disassemble, adjust and repair, and evenly distributed along the circumference; the liner between the yoke and the coil is made of multi-layer high-quality insulation material, including multi-layer mica board, multi-layer Ceramic fiberboard. The yoke is cooled by water.
g. Formed insulation panels and shorting rings are placed on the top and bottom of the furnace.
h. The composite leak-proof probe is safe and reliable. When silicon water invades or is about to penetrate the refractory material and the coil, it automatically cuts off the power and alarms. The composite leak proof probe is an important part of the overall leak protection system. At the same time, it also ensures that the molten iron is grounded to ensure the safety of the operator.
The bottom structure satisfies the requirement of removing the furnace lining by using the lining pushing mechanism. Easy to install and easy to operate.
Product Items: (Supplied from Luoyang Wanle Electrical Equipment)
2500KW(One set), 500HZ output power supply cabinet
steel frame Induction melting Furnace body
Hydraulic station system for tilting pouring furnace body
|1 set ||Capacitor Assembly bank(Self cooling)|
Induction Copper Coil
Water Cooled Cables
Technical documents, drawings and operation manuals
Necessary spare parts for power supply cabinet
The plate of furnace purchased from Baosteel Co,. Ltd. and furnace parts produced by renowned groups in China.
Attachment 1:Power cabinet main components suppliers and some equipment manufacturers.
|NO.||ITEM.||SUPPLIERS AND MANUFACTURERS|
|1||Silicon controlled thyristor||TECH SEMICONDUCTORS|
|2||The freewheeling diode||TECH SEMICONDUCTORS|
|3||Main Fuse||Cooper Bussmann|
|4||Resonant capacitor||Xinanjiang power capacitor limited|
|5||Filter capacitor||Xinanjiang power capacitor limited|
|6||Resistance capacitance||Xinanjiang power capacitor limited|
|7||Coil tube T2||Chinalco Luoyang Copper Co., Ltd|
|8||Copper bar T2||Chinalco Luoyang Copper Co., Ltd|
|9||Hydraulic pump station||YUCI Haydraulic CO,. Ltd.|
|10||Hydraulic valve station||YUCI Haydraulic CO,. Ltd.|
|11||Stainless steel pump||Shanghai Kaiquan pump (Group) Co., Ltd.|
|12|| Main switch for power cabinet||Zhejiang TENGEN|
|13||PLC & HMI||SIEMENS|
|14||Copper circuit closed cooling tower||Wanle Eectrical Equipment Plant|
|15||Rectifier transformer||Sanmenxia Sanjin Transformer Manufacturing Co. Ltd.|
|16||Silicon steel sheets||Wuhan Iron and Steel ( Group ) Corp./Baosteel|
|17||Hydraulic cylinder||YUCI Haydraulic CO,. Ltd.|
|18||Emergency diesel generator set||YAMAHA|
Produce control system:There are Four departments in this manufacturer, one of them charges for assembling furnace body, other charges for KGPS power supply,the third for aluminium shell furnace and fourth for induction heating furnace. All the technical workers have technical certificates who welding and cutting steel plates for furnace body.Mr. Wang is actual president,he knows the technology of intermediate frequency melting furnace and heating furnace, established this company in 1992,and start to research and produce since that year.Every Steel Frame Furnace is designed for its structural strength with the help of experience engineers and specilized workers,so our factory have competitive price induction furnace. And our factory also have less cost aluminium shell induction furnace, this type furnace with aluminium shell have same melting speed compared to steel frame furnace. Our factory have many specilized workers and engineers to make induction furnace rather than only use computer software, so the price is really competitive.
The technical person must test the furnace material and parts to ensure its quality.All the melting and heating equipment accordance with national standard strictly in the products produce procedure:
JB4086-85 <Technical Specifications For Electronic Controlled Heating Equipment For Medium Frequency Induction Heating>
GB10067.1-88 <General Part Of Basic Technical Conditions For Electric Heating Equipment>
GB 10067.3-88 <Basic Equipment For Electric Heating Equipment -- Induction Heating Equipment>
GB, 5959.3-88 <Safety Of Electric Heating Equipment, Third Parts, Induction And Conductive Heating Equipment, Induction Melting Special Requirements For Equipment>
GB 5959.1-86 < Safety Of Electric Heating Equipment - Part 1 General Conditions> Environmetal protection standard promised, Melting and heating efficiency of metal confirmed, worker protection mechanism designed.When the melting metal material with no problem,if the foundry efficiency is not the standard as we said,the problem will be in charged and resolved by our side.Storage system:
The material enough supplied for producing melting and heating equipment, storaged in the place where is dry and normal atmospheric temperature.Packaging System:
The whole equipment finished full and completely covered by container to delivery. The equipment will fixed by our factory in container to prevent damaged by crash in the delivery process.
Small capacity furnace packaged by Plywood Case or as customers's request.Certificated system before delivery:
To test the melting and heating function of equipment,or delivery after customers checked the quality.After sales service system:
The engineers overseas service available, the infrastructure prepared by buyers based on drawings supplied by our factory, our engineer will teach the workers to install the equipment and make the equipment works successfully. The training exist in the whole procedure of installing and testing,introduce correct,safe operate and personal protection actions after the equipment operate without any doubt.About us:
Our factory established in 1992 year, as a manufacturer in Luoyang City Of China, has more than twenty-six years experience of producing electrical equipment. The company Mainly engaged in Intermediate frequency electric furnace(heating equipment and smelting equipment).Capacity ranges from 0.15 ton to 50 ton. Luoyang Wanle keep up with latest electric induction furnace technologies all the time, 20 minutes once molten with our highest efficiency and have the patent of three rectifier stirring inverter furnace for alloy casting. Except that Chinese domestic market,smelting equipment also exported overseas. have steel bars,copper pipe,cast iron and steel mold turn-key project experience in Africa, Southeast Asia and Middle East Area.
Our factory refers to and integrates the advantages of medium and medium frequency induction heating equipment at home and abroad. Based on the principle of reasonable structure, advanced technology, practical and reliable, and convenient maintenance, the 50-50000KW medium frequency constant power digital control intermediate frequency heating power supply is compared with ordinary lines. The energy-saving effect is obvious, and the power saving can be about 15%. Since the connection is very small, the failure rate can be reduced to 10%, and the commissioning and maintenance is simple.
Luoyang Wanle Electrical Equipment Plant is an economic entity registered and established by Luoyang Industry and Commerce Bureau in 1992 with the approval of Luoyang High-tech Industrial Development Zone Administrative Committee. In 1993, it was approved by Luoyang science and Technology Commission as a high-tech enterprise.
Our factory is a professional development, design, manufacture of industrial electric furnace and industrial power equipment enterprises, with strong economic and technical strength, rich design and production experience, thoughtful after-sales service, focusing on the development of induction furnace. Products are widely used in metallurgy, machinery, automobile, aviation, agricultural machinery, hardware and other industries. Through continuous innovation, the company is applying foreign advanced technology to Chinese industrial heating field to improve the technical level of electric furnace in China. The company has strong technical strength, and has a group of experienced and innovative talents.Factory in year of 1992 New factoryContact us:
Mobile: +86 18336778759